Our Advanced Manufacturing Infrastructure

Precision-Engineered Solutions for Complex Electronic Assemblies
At Lumens Systems, we invest in industry-leading equipment to ensure every Printed Circuit Board Assembly (PCBA) meets the highest standards of precision, durability, and electrical integrity. Our facility is equipped with specialized tools designed to streamline production and eliminate the risks of manual handling.

Surface Mount & Precision Printing

EMS SP 20/20 Stencil Printer

The foundation of our SMT line. This high-precision system ensures sub-micron accuracy in solder paste deposition, providing the perfect base for fine-pitch components and reducing the risk of bridge defects or "tombstoning."

Component Preparation & Preforming

To ensure a perfect mechanical fit and long-term solder joint reliability, we utilize automated preparation systems:

Axial Lead Cutter & Bender

Automates the shaping of through-hole components with repeatable precision, ensuring stress-free lead forming.

Vertical Preforming Station

Specialized shaping for high-density layouts, allowing components to be mounted vertically to optimize board real estate.

Digital Solder Pot

Controlled, high-purity tinning for wire leads and small-scale dip soldering, ensuring oxidation-free connections.

Precision Wire Stripping

High-accuracy stripping to maintain the integrity of internal conductors, essential for high-reliability aerospace and medical applications.

Rigorous ESD & Static Control

Quality is invisible. We protect your sensitive microelectronics from Electrostatic Discharge (ESD) through a multi-layered safety protocol:

Anti-static Aprons & Apparel

All technicians wear carbon-fiber-infused garments to neutralize static buildup.

Conductive Bead Belts

Continuous grounding for both personnel and mobile equipment to ensure a zero-volt potential across the production floor.

Why Our Equipment Matters to You

By combining automated lead forming with high-precision stencil printing and rigorous ESD controls, we deliver:

Lower Defect Rates

Automation removes the inconsistency of human error.

Faster Turnaround

High-speed cutters and printers accelerate the transition from prototype to production.

Long-Term Reliability

Our ESD and preforming protocols prevent "latent defects" that only appear after the product is in the field.